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Servo PLC Control Cut to Length production line

  • Servo PLC Control Cut to Length production line
  • Servo PLC Control Cut to Length production line
  • Servo PLC Control Cut to Length production line
  • Servo PLC Control Cut to Length production line

Servo PLC Control Cut to Length production line

    Unit Price: USD 20000.00 - 50000.00 / Set/Sets
    Payment Type: T/T,L/C,D/A,D/P
    Terms of Trade: FOB
    Min. Order: 1 Set/Sets
    Delivery Time: 45 Days
    Packaging: nude packing
    Productivity: 30 set
    Brand: Zhongtuo
    Transportation: Ocean,Land
    Place of Origin: China
    Supply Ability: 30 sets/month
    Certificate: CE, ISO, SGS

Product Description

0.30-2.50х1600 Servo PLC Control Cut to Length production line

Brief introduction:

This production line mainly used to process thickness within 0.30 - 2.50 mm, widthwithin 500-1600 mm various types material.

A: Basic parameters of thismachine:

Materialthickness: 0.30 -2.50 mm

Coilwidth: 500--1600mm

Innerdiameter of coil: φ 450 to 650mm

Maxcoil weight: 15 Ton

Tolerance:±0.5mm within length 2000mm,diagonal ±0.5mm within2000mm.

Shearing length: 400-4000mm

Production working height: 1150mm

Working speed with Storage pit: 60m/min

Note: productionline running direction (in the operating side) from left to right (the fulllength of the board is not more than 23 meters). And the storage pit recommendedsize:5 meter lengthx2meter width x 4 meter depth

cut to length production line 3

B: Basic elements of cut tolength machine

1

Loading car

2

Decoiler

3

Precise straightening and leveling machine

4

Middle bridge

5

Deviation correcting device

6

Servo fixed size machine

7

High speed shearing system

8

Feeding coil system

9

Automatic stocker

10

Runout table and package system

11

Hydraulic system

12

Pneumatic device

13

PLC Control system

C.Brief introduction of some elements

15 Ton loading car

Structure

Mainly this device is composed by the car plate, cylinder block, andcylinder and walking system. When working, the plate on the cylinder at the topof the unwinding wheel, oil cylinder, the plate until the top of the uncoiled,spindle center, start walking motor to Decoiler center position, uncoiled willsteel coil tensioning. The car goes along the track to return.

2.Parameters:

(1)Coilwidth:1600mm

(2)Coilweight:15T

(3)160mmdiameter cylinder stroke bore, stroke 600 mm

(4) Walkingmotor power: 3 KW- if they have more power ?

(5) Motormanufacturer we change to semen but price will be higher
(6) Reducer: 15 Ton

1. Structure

This machine is a single cantilever hydraulic expansion type uncoiler, thespindle part, transmission part, support the composition

(1) part of the spindle is the core part of the machine, four fan block,through the T shaped oblique piece and the sliding sleeve is connected, and atthe same time set in the hollow spindle and core connected with a slidingsleeve, cylinder to control the core axis motion can achieve four fan blockincrease at the same time and contraction. When the fan block contraction toroll up, when the fan will open up block up tight finish rewinding coil.

(2) In the first part of the roller traction machine front. Pressing armthrough under the control of the cylinder can drive the cantilever pressure andlifting, when feeding, pressure actuated pressure and the steel coil is pressedcan prevent loose coil, which is convenient for feeding.

(3) transmission part in the crankcase, a variable frequency motor througha speed reducer, reel spindle rotation, and also achieve positive and negativeuncoiling and winding through the sprocket chain driven, adjustable speed.

decoiler

3. Precise straightening andleveling machine

The school flat machine with gear box universal joint drive and initiative,sheet sent enrolling flat and intermediate after the positive and negativedirection of repeated deformation reaches the purpose of leveling, mainly iscomposed of a machine frame part, working roll part, lifting part and thetransmission part. The frame adopts steel plate welded box type structure, theworking roll part, the lifting part and the frame part are organicallycombined, the shape is novel, the structure is reasonable, and the installationand maintenance is convenient. Work roll for the front of the roller, the subsection of the universal joint drive. Upper and lower active, different materialplate to achieve the appropriate school level. Movements of the role is toenhance the row of work roll, the spacing between the adjustment and the handwheel worm gear rod generation movable wire rod to achieve the goal of liftingthe upper row of rollers. Drive by the motor, reducer.

1.Main parameters

(1)Leveling materialthickness: 0.30 -2.50 mm

(2)Width:1600mm

(3)Leveling shaft:φ110mm 40Cr Mediumfrequency quenching 50 – 58 degree.

(4)Main motor: 11KW - Semen

(5)Reducer:155 type worm gearreducer Guomang , thisbrand ?


Intermediate bridge

The device is an auxiliary equipment of the production line, which ismainly composed of a transitional bridge, a left bracket and a base. Its roleis the plate from the first entering the pit, the bridge rises plate into aparallel first machine; bridge lifting is controlled by a cylinder.

Steering device

1, structure

The device is an auxiliary equipment of the production line, which ismainly composed of three transition rollers, the left and right frame, theguide roller and the base. The device not only has a steel plate and pulled outof the pit will no longer cause bending deformation function, installation onthe left and the right inner side of the machine frame of the two pairs ofguide roll, can by hand wheel, a screw rod to move horizontally, control therunning position of the plate.

2.Main parameters:

(1)Guiding width:1600mm

(2)Roller diameter:φ70mm

side guid roller

3. Roll servo sizing machine

Structure

Usage: Thismachine is mainly used for setting size. This part is mainly composed by thefollowing elements: traction axis and fixed axis, frame, the base, thetransmission part, the servo motor and special gear reducer.

Main parameters;

(1) Fixed roller diameter=120mm

(2) Traction machine=50mm: 55% 40Cr frequency quenchingsurface hard chromium plating and polyurethane rubber shaft.

(2)Fixed roller length:1700mm

(3)Servo motor: 7.5kw Shandong zibo
(4)Reducer:Servo reducer

second leveling system


Shearing system (high speed cutting machine)

Structure

Mainly by theleft and right bracket, connecting rod, upper and lower turret, working table,drive motor and Other parts of the composition. Can also be a user can also bebased on user requirements.

Main parameters:

(1) The maximumshear thickness: 3mm

(2) Max width:1600mm

(3) Motor power: 7.5KW ShangdongZibo?

(4) Bladematerial: 9CrSi, servo coil feeding system.

1. Structure

The feeding platform adopts length 3000mm frameand uses belt with the integrated structure without injury of the steel plate.

2.Mainparameter

The machineadopts frequency converter to adjust the synchronous operation.

shearing system

Automatically stacking machine

1. Structure

For the blankingmachine system, it is mainly for making the sheet neat and clean and made by transverseframe and, vertical baffle. For fitting different length of sheet, it adjustedrange within 500-3000mm. The baffle plate also could be adjusted according tothe coil width. Stacking machine adopts cylinder to adjust, palletizingmachines are mainly composed of motor and roller cylinder palletizing walking.Its function lies in the blank sheet stacking neat, start motor will bestacking neat sheet sent blanking stage to the packing stage, the device with amaterial form.

cut to length production line 1

Hydraulic system

The hydraulicsystem is composed by the following elements: hydraulic station, a fuel tankcapacity 300L, a solenoid valve, oil pump motor.

Pneumatic system

This part ismainly used for automatically stacker (for the gas, the customer needs to buylocally.)

Electric control and automation

This productionline adopts 380V, 50Hz power frequency power supply, which is controlled by thecontrol cabinet.

Main controlsystem is composed by servo motor, touch screen, and reducer. By the screen,you can input parameters and those parameters will be processed by PLC and thenlet the machine work accurately. The system has high accuracy, simpleoperation, strong visual performance and low failure rate.


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Cangzhou Zhongtuo roll forming machinery co., LTD from 1996. We are specialized in manufacturing color steel forming machine,light keel machine,C&Z purlin machine,Glazed tile forming machine,welded tube mill, stone coated roof production line,steel structural floor panel roll forming machine and so on. We also have the derivatives and raw material. We real provide you one station, non-stop service,Now,our machine have been exported to 30 countries,such as Canada,South Korea,Russia,Holland,Sri Lanka,Malaysia,India,Brazil,etc.Our company insists on the service aim: Quality First,Credit First. We believe that we can make the future cooperation and achieve win-win.


roll forming machine company

china roll forming machine manufacturer company


Company Info

  • Company Name: Cangzhou Zhongtuo cold bending forming equipment manufacturing co., LTD
  • Representative: Xu Lianxing
  • Product/Service: Cold Roll Forming Machine , Color Steel Roof Machinery , Steel Frame Forming Machine , Welded Tube Mill Making Machine , Welded Pipe Machine , Roof Tile and Steel Frame
  • Capital (Million US $): USD100000-USD500000
  • Year Established: 2006
  • Total Annual Sales Volume (Million US $): Below US$1 Million
  • Export Percentage: 81% - 90%
  • Total Annual Purchase Volume (Million US $): Below US$1 Million
  • No. of Production Lines: 5
  • No. of R&D Staff: 5 -10 People
  • No. of QC Staff: 5 -10 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 50,000-100,000 square meters
  • Factory Location: Industrial Development Zone of Botou City,Hebei Province,CHINA
  • Contact Person: Mr. Cary xu
  • Tel: 0086-317-2191158
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