Servo PLC Control Cut to Length production line
|Unit Price:||USD 20000.00 - 50000.00 / Set/Sets |
|Terms of Trade:||FOB|
|Min. Order:||1 Set/Sets|
|Delivery Time:||45 Days|
|Place of Origin:||China|
|Supply Ability:||30 sets/month|
|Certificate:||CE, ISO, SGS|
0.30-2.50х1600 Servo PLC Control Cut to Length production line
This production line mainly used to process thickness within 0.30 - 2.50 mm, widthwithin 500-1600 mm various types material.
A: Basic parameters of thismachine:
Materialthickness: 0.30 -2.50 mm
Innerdiameter of coil: φ 450 to 650mm
Maxcoil weight: 15 Ton
Tolerance:±0.5mm within length 2000mm,diagonal ±0.5mm within2000mm.
Shearing length: 400-4000mm
Production working height: 1150mm
Working speed with Storage pit: 60m/min
Note: productionline running direction (in the operating side) from left to right (the fulllength of the board is not more than 23 meters). And the storage pit recommendedsize:5 meter lengthx2meter width x 4 meter depth
B: Basic elements of cut tolength machine
Precise straightening and leveling machine
Deviation correcting device
Servo fixed size machine
High speed shearing system
Feeding coil system
Runout table and package system
PLC Control system
C.Brief introduction of some elements
15 Ton loading car
Mainly this device is composed by the car plate, cylinder block, andcylinder and walking system. When working, the plate on the cylinder at the topof the unwinding wheel, oil cylinder, the plate until the top of the uncoiled,spindle center, start walking motor to Decoiler center position, uncoiled willsteel coil tensioning. The car goes along the track to return.
(3)160mmdiameter cylinder stroke bore, stroke 600 mm
(4) Walkingmotor power: 3 KW- if they have more power ?
(5) Motormanufacturer we change to semen but price will be higher
(6) Reducer: 15 Ton
This machine is a single cantilever hydraulic expansion type uncoiler, thespindle part, transmission part, support the composition
(1) part of the spindle is the core part of the machine, four fan block,through the T shaped oblique piece and the sliding sleeve is connected, and atthe same time set in the hollow spindle and core connected with a slidingsleeve, cylinder to control the core axis motion can achieve four fan blockincrease at the same time and contraction. When the fan block contraction toroll up, when the fan will open up block up tight finish rewinding coil.
(2) In the first part of the roller traction machine front. Pressing armthrough under the control of the cylinder can drive the cantilever pressure andlifting, when feeding, pressure actuated pressure and the steel coil is pressedcan prevent loose coil, which is convenient for feeding.
(3) transmission part in the crankcase, a variable frequency motor througha speed reducer, reel spindle rotation, and also achieve positive and negativeuncoiling and winding through the sprocket chain driven, adjustable speed.
3. Precise straightening andleveling machine
The school flat machine with gear box universal joint drive and initiative,sheet sent enrolling flat and intermediate after the positive and negativedirection of repeated deformation reaches the purpose of leveling, mainly iscomposed of a machine frame part, working roll part, lifting part and thetransmission part. The frame adopts steel plate welded box type structure, theworking roll part, the lifting part and the frame part are organicallycombined, the shape is novel, the structure is reasonable, and the installationand maintenance is convenient. Work roll for the front of the roller, the subsection of the universal joint drive. Upper and lower active, different materialplate to achieve the appropriate school level. Movements of the role is toenhance the row of work roll, the spacing between the adjustment and the handwheel worm gear rod generation movable wire rod to achieve the goal of liftingthe upper row of rollers. Drive by the motor, reducer.
(1)Leveling materialthickness: 0.30 -2.50 mm
(3)Leveling shaft:φ110mm 40Cr Mediumfrequency quenching 50 – 58 degree.
(4)Main motor: 11KW - Semen
(5)Reducer:155 type worm gearreducer Guomang , thisbrand ?
The device is an auxiliary equipment of the production line, which ismainly composed of a transitional bridge, a left bracket and a base. Its roleis the plate from the first entering the pit, the bridge rises plate into aparallel first machine; bridge lifting is controlled by a cylinder.
The device is an auxiliary equipment of the production line, which ismainly composed of three transition rollers, the left and right frame, theguide roller and the base. The device not only has a steel plate and pulled outof the pit will no longer cause bending deformation function, installation onthe left and the right inner side of the machine frame of the two pairs ofguide roll, can by hand wheel, a screw rod to move horizontally, control therunning position of the plate.
3. Roll servo sizing machine
Usage: Thismachine is mainly used for setting size. This part is mainly composed by thefollowing elements: traction axis and fixed axis, frame, the base, thetransmission part, the servo motor and special gear reducer.
(1) Fixed roller diameter=120mm
(2) Traction machine=50mm: 55% 40Cr frequency quenchingsurface hard chromium plating and polyurethane rubber shaft.
(2)Fixed roller length:1700mm
(3)Servo motor: 7.5kw Shandong zibo
Shearing system (high speed cutting machine)
Mainly by theleft and right bracket, connecting rod, upper and lower turret, working table,drive motor and Other parts of the composition. Can also be a user can also bebased on user requirements.
(1) The maximumshear thickness: 3mm
(2) Max width:1600mm
(3) Motor power: 7.5KW ShangdongZibo?
(4) Bladematerial: 9CrSi, servo coil feeding system.
The feeding platform adopts length 3000mm frameand uses belt with the integrated structure without injury of the steel plate.
The machineadopts frequency converter to adjust the synchronous operation.
Automatically stacking machine
For the blankingmachine system, it is mainly for making the sheet neat and clean and made by transverseframe and, vertical baffle. For fitting different length of sheet, it adjustedrange within 500-3000mm. The baffle plate also could be adjusted according tothe coil width. Stacking machine adopts cylinder to adjust, palletizingmachines are mainly composed of motor and roller cylinder palletizing walking.Its function lies in the blank sheet stacking neat, start motor will bestacking neat sheet sent blanking stage to the packing stage, the device with amaterial form.
The hydraulicsystem is composed by the following elements: hydraulic station, a fuel tankcapacity 300L, a solenoid valve, oil pump motor.
This part ismainly used for automatically stacker (for the gas, the customer needs to buylocally.)
Electric control and automation
This productionline adopts 380V, 50Hz power frequency power supply, which is controlled by thecontrol cabinet.
Main controlsystem is composed by servo motor, touch screen, and reducer. By the screen,you can input parameters and those parameters will be processed by PLC and thenlet the machine work accurately. The system has high accuracy, simpleoperation, strong visual performance and low failure rate.
Cangzhou Zhongtuo roll forming machinery co., LTD from 1996. We are specialized in manufacturing color steel forming machine,light keel machine,C&Z purlin machine,Glazed tile forming machine,welded tube mill, stone coated roof production line,steel structural floor panel roll forming machine and so on. We also have the derivatives and raw material. We real provide you one station, non-stop service,Now,our machine have been exported to 30 countries,such as Canada,South Korea,Russia,Holland,Sri Lanka,Malaysia,India,Brazil,etc.Our company insists on the service aim: Quality First,Credit First. We believe that we can make the future cooperation and achieve win-win.
- Company Name: Cangzhou Zhongtuo cold bending forming equipment manufacturing co., LTD
- Representative: Xu Lianxing
- Product/Service: Cold Roll Forming Machine , Color Steel Roof Machinery , Steel Frame Forming Machine , Welded Tube Mill Making Machine , Welded Pipe Machine , Roof Tile and Steel Frame
- Capital (Million US $): USD100000-USD500000
- Year Established: 2006
- Total Annual Sales Volume (Million US $): Below US$1 Million
- Export Percentage: 81% - 90%
- Total Annual Purchase Volume (Million US $): Below US$1 Million
- No. of Production Lines: 5
- No. of R&D Staff: 5 -10 People
- No. of QC Staff: 5 -10 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 50,000-100,000 square meters
- Factory Location: Industrial Development Zone of Botou City,Hebei Province,CHINA
- Contact Person: Mr. Cary xu
- Tel: 0086-317-2191158
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